Sales and Operations planning in real time

The simulation-based real time planning solution STREMLER REALTIME TECHNOLOGIES enables interactive planning and control of performance and resources, starting from S&OP planning up to optimization of production and supply chain.

All relevant real data is processed in real time, the technology maps the reality of the next hours, days and weeks in a Digital Twin. This creates transparency about service production, capacity utilization and enables synchronous control of material and resources.

Optimization steps can take place before the release of production plans and resource scheduling, for performance control of the plants and for a supply chain in performance optimum with optimized, synchronized sequences.

 
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You have the opportunity

  • to ensure capacity and align material flows with customer needs

  • to gain transparency about future supply chain risks or resource bottlenecks in real time

  • to interactively map and optimize complex planning situations and unforeseen events in advance of release via Digital Twin

  • to communicate directly, making quick decisions across all steps of the supply chain

  • of cloud-based or on-premise integration of STREMLER modules quickly into your existing IT landscape via interfaces

BENEFITS

  • Perfectly utilized areas and functions, direct and indirect, with demand driven variable production mix, approx. 30 % of performance reserves

  • Smart supply chain and factory through system-based interactive work planning and continuous optimization of planning data, approx. 30 % of performance reserves and reduction of indirect functions in the organization

  • Flow through demand-based supply of components and parts from the preliminary stages, approx. 50 % of inventories

  • High delivery service level with low inventories through market-driven interactive planning in real time

 
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Starting from the forecast or roughcut planning, within seconds the application generates an optimized plan and a dynamic preview of order income, plan capacities and material availability at all supply chain steps and over several production sites.

The quality of planning depends on the ability to simulate the real behavior of a complex production and logistics system. With real time discrete-event simulation, every single process and all static and dynamic constraints or interdependencies can be considered over time. The simulation allows the user to see exactly what will happen. The planner gets transparency about bottlenecks as well as underutilization. He can evaluate and compare different alternatives through scenario planning to find the best solution. 

 
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Through interactive planning planners can analyze and evaluate alternatives via scenario planning with the following functionalities:

Condensing: Optimization of resource utilization

  • Utilization-oriented planning per capacity group

  • Manual and system-supported aggregation

  • Ensuring material availability

Balancing: Harmonization of resource utilization

  • Automatic allocation of orders end-to-end

  • Consideration of capacity limits and material availability

  • Dynamic lot sizes and campaigns

Capacity scenarios: Proactive adjustment of capacities

  • Adjustment of capacities to market requirements

  • Evaluation and comparison of alternative capacity scenarios

  • Automatic scheduling of orders after capacity adjustments

STREMLER digital supply chain platform enables to generate increases in efficiency by optimizing all in-house production processes, inter-company supply relationships and customer-supplier order processing. The modular solution covers all planning layers from S&OP to detailed planning and scheduling of each step of the value chain.

 
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